ISA-95
A global standard for integrating enterprise and control systems in industrial automation and manufacturing.
ISA-95 Standard
ISA-95 is an international standard for developing automated interfaces between enterprise systems and control systems in industrial enterprises. Developed by the International Society of Automation, it provides a framework for structuring the integration of business planning and logistics systems with manufacturing operations management.
Core Hierarchy
The standard defines a five-level hierarchy:
- Level 4: Business Planning & Logistics
- Level 3: Manufacturing Operations Management
- Level 2: Monitoring, Supervision & Control
- Level 1: Sensing & Manipulating Production
- Level 0: Actual Production Process
Key Components
Equipment Hierarchy Model
ISA-95 defines a consistent model for organizing industrial equipment:
- Enterprise
- Site
- Area
- Production Line
- Work Cell
- Unit
Information Exchange
The standard facilitates data flow between:
- Manufacturing Execution Systems
- Enterprise Resource Planning
- Process Control Systems
- Supply Chain Management systems
Implementation Benefits
- Reduced integration costs through standardized interfaces
- Improved operational efficiency
- Enhanced data consistency across systems
- Better system interoperability between vendors
- Clearer communication between departments
Industry Applications
ISA-95 is widely adopted in:
- Process Manufacturing
- Discrete Manufacturing
- Batch Processing operations
- Hybrid Manufacturing environments
Related Standards
Future Developments
The standard continues to evolve with:
- Industry 4.0 integration
- Cloud Computing architecture support
- Industrial Internet of Things considerations
- Cybersecurity framework additions
Best Practices
- Start with clear scope definition
- Focus on critical integration points
- Implement in phases
- Maintain documentation
- Train personnel adequately
ISA-95 serves as a crucial foundation for modern manufacturing integration, bridging the gap between operational technology (OT) and information technology (IT) systems while supporting digital transformation initiatives.