ISA-95

A global standard for integrating enterprise and control systems in industrial automation and manufacturing.

ISA-95 Standard

ISA-95 is an international standard for developing automated interfaces between enterprise systems and control systems in industrial enterprises. Developed by the International Society of Automation, it provides a framework for structuring the integration of business planning and logistics systems with manufacturing operations management.

Core Hierarchy

The standard defines a five-level hierarchy:

  • Level 4: Business Planning & Logistics
  • Level 3: Manufacturing Operations Management
  • Level 2: Monitoring, Supervision & Control
  • Level 1: Sensing & Manipulating Production
  • Level 0: Actual Production Process

Key Components

Equipment Hierarchy Model

ISA-95 defines a consistent model for organizing industrial equipment:

  • Enterprise
  • Site
  • Area
  • Production Line
  • Work Cell
  • Unit

Information Exchange

The standard facilitates data flow between:

Implementation Benefits

  1. Reduced integration costs through standardized interfaces
  2. Improved operational efficiency
  3. Enhanced data consistency across systems
  4. Better system interoperability between vendors
  5. Clearer communication between departments

Industry Applications

ISA-95 is widely adopted in:

Related Standards

Future Developments

The standard continues to evolve with:

Best Practices

  1. Start with clear scope definition
  2. Focus on critical integration points
  3. Implement in phases
  4. Maintain documentation
  5. Train personnel adequately

ISA-95 serves as a crucial foundation for modern manufacturing integration, bridging the gap between operational technology (OT) and information technology (IT) systems while supporting digital transformation initiatives.